Formlabs Fuse 1 Maximum Throughput


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    Formlabs Fuse 1 Maximum Throughput Bundle

    The Fuse 1 is Formlabs first benchtop SLS 3D Printer. With a large build volume of 165 x 165 x 300mm allows you to print a variety of different sized prototypes to large batches of end-use parts. With the ability to claim up to 70% of powder, produce functional parts with Nylon 12 Powder. More materials coming soon! See more information about the Fuse 1 below.

    What’s Included

    x2 Fuse 1 Printer

    x10 Nylon 12

    Cleaning Kit

    x4 Build Chamber

    x4 Powder Cartridge 


    x2 Fuse 1 Printer Stand

    1 year warranty

    x2 Fuse Sift

    Preform Software


    Selective Laser Sintering (SLS) on your Desktop

    The Formlabs Fuse 1 is one of the first SLS solutions that brings selective laser sintering to desktop.

    what is formlabs fuse 1
    Fuse 1 Build volume 165 x 165 x 320 mm

    More volume, More parts

    With a build volume of 165 x 165 x 320 mm the Fuse 1 can produce a variety of parts. SLS allows users to utilise the whole build volume, without need to allow room for supports thanks to the surround powder self supporting the parts.

    Reduce post-processing times

    Pack the build chamber with as many parts as you can fit. By doing this you can reduce the time spent in post-processing the parts in the Fuse Sift.

    how does the formlabs fuse 1 work

    Optical system

    The Fuse 1 uses a powerful laser to precisely fuse the powder, layer by layer to produce strong accurate 3D printed parts.

    Laser Type: Fiber rated to > 10,000hrs

    Laser Wavelength: 1065nm

    Laser Power: 10W

    Laser Spot Size (FWHM): 200µm

    why choose sls printers from formlabs


    Formlabs Nylon 12 is able to bend and return to its original form without fracturing. Perfect for structural, load bearing and mechanical parts. Nylon 12 is able to withstand temperatures up to 171°C making it suitable for high temperature applications.


    Find out more about Nylon 12 available at launch, with more materials coming soon.


    Discover More

    Fuse 1 Build Chamber - Fuse 1 consumables

    Build Chamber

    A key component of the process, the build chamber contains the powder of the material you are printing by keeping the sintered parts and unsintered powder contained during printing.

    After the job is complete seamlessly transfer the build chamber to the sift were you can begin part extraction. Having a spare build chamber allows you to run a new job straight after the previous job boosting efficiency and reducing lead times. Get you additional build chamber here.

    where to buy the formlabs fuse 1 online

    Powder Cartridge

    Load the powder cartridge with your printing powder in the Fuse Sift before adding it into the Fuse 1 hopper. We recommend having two of these to improve efficiency and reducing lead times. Get your additional powder cartridge here.

    Fuse 1 and Sift Work area

    Prepare your workspace

    Fuse 1: 149.5 × 125.5 × 187.0 cm 

    The Fuse 1 footprint is 68.5 × 64.5 × 107.0 cm  165.5 cm with stand. Leave at least 20.0 cm to the left of the printer and 61.0 cm to the front and right of the printer for access and place at least 20.0 cm from nearby walls.

    Fuse Sift: 221.1 × 122.0 × 218.0 cm

    The Fuse Sift footprint is 99.1 × 61.0 × 188.8 cm Leave at least 61 cm to the left, front, and right of the unit for access. Again place the Fuse Sift at least 20.0 cm from any nearby walls.

    Don’t overlap with the Fuse 1 access footprint by more than 30.5 cm.

    Fuse Sift - post-processing process

    Fuse Sift

    The Fuse Sift is used as part of the post-processing stage of the SLS process. Designed to be easy-to-use, the Sifts modular design simplifies the process of using the build chamber for part extraction, powder reclamation and refilling.

    No other SLS system on the market provides the same level of functionality from one machine. A negative air pressure system keeps the powder within the Sift keeping your workspace clean and tidy. To find out more click here.


    Get the most out of each print

    Materialise has the ability to compact and organise STL files so that they can fit in your required build chamber. Adopting Materialise to your production process can save you time and money.

    • No more tedious organising or rearranging STLs
    • Save yourself hours
    • Reduce the time of each print
    • Improve the material usage of each print

    Formlabs Fuse 1 Maximum Throughput
    Fuse 1
    Fuse 1
    Benchtop SLS 3D Printer
    Fuse Sift
    Fuse Sift
    Part of the Fuse 1 post-processing process the Fuse Sift is used for powder reclamation and part extraction.
    Build Chamber
    Build Chamber
    The build chamber is the key component of the SLS process, containing the powder and houses the parts during printing.
    Powder Cartridge
    Powder Cartridge
    For optimum efficiency two powder cartridges are recommended
    Printer Stand
    Printer Stand
    Printer stand for the Fuse 1

    Media Library

    Why Use Solid Print3D?


    Technology:  Selective Laser Sintering

    Maximum part size:  15.9 × 15.9 × 29.5 cm

    Build volume:  16.5 x 16.5 x 30 cm

    Layer thickness:  110 microns

    Hopper capacity:  8.5 kg

    Material refresh rate:  30% – 50%

    Dimensions:  68.5 x 64.5 x 106.5 cm

    Supports:  No supports

    Laser spot size:  200 microns

    Alerts:  SMS, email and touchscreen

    Connectivity:  Wi-Fi, Ethernet and USB 2.0

    Recommended operating footprint:  145.5 × 149.5 × 167.5 cm

    Stand dimensions:  59.6 x 60 x 58.4 cm

    Weight:  114 kg (without build chamber or powder)

    Startup time:  60 minutes

    Operating temp:  18 – 28 C

    Internal temp:  Up to 200 C

    Power required:  EU: 230 VAC, 7.5 A

    Laser specification:  Ytterbium Fiber, rated to > 10,000 hrs
    EN 60825-1: 2014 certified
    Class 1 Laser Product
    1065 nm wavelength
    Maximum 10 Watts
    4.01 mrad beam divergence (nominal, full angle)

    Printer control:  10.1” interactive touchscreen



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